The Wizard Of Skulls
This project is going on a Washburn
custom shop guitar. The guitar is airbrushed with dark skulls. When Chris
called me up and described the guitar to me, the first thing that popped in my
head was "The Wizard of Skulls." When I do a theme guitar like this, I always
like to start with a name for the guitar. It really helps me dream up the crazy
stuff I have to dream up.
Here is a photo of the guitar that this
inlay will go on. It is a one of a kind Washburn from the custom shop. If you
look closely, there are lots of skulls lightly airbrushed over the wood
surface. The buyer wanted to make the skull theme go on the neck as
well.

The next step in the process is sketches.
This is where the real art happens. Here are my early sketches for this
project. You can even see the eraser marks where I changed my
mind.
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From there, the sketches are
computer inhanced and vectorized so they can be laid out on a sample fretboard.
Sample shell, stone, and metal colors are added to the design so the client can
get a better idea of what the final product will look like and sign off on it
before cutting begins. |
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To go along with the deep red of
the guitar body, the wizard and his reaper sidekick below him will be made of
Bloody Jasper and Crushed Coral. All the bones will be Mother of Pearl and the
flame will be blue Paua. Other materials will be added for accents such as
Silver, Brass, and Malichite. If you want to see these materials in more
detail, check out the Materials
section off of the side bar menu on the main page. |
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Once the guitar arrived in the
shop, I encounted my first problem, there were "Dots" on the fretboard.
Original inlay on a fretboard present problems for the inlay artist. The
orginal inlays have to be cover by the new design or pluged with matching wood.
On an ebony fretboard plugs are barely noticeable, even close up. On a rosewood
board, which this guitar has, the plugs show. SOOOO . . . I needed to make some
changes to the design in order to cover the original dot inlays. Note the
changes from one fretboard design to another. Can you see them? Some changes
are pretty obvious and other are quite subtle. There are seven changes in
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The next step in the process is
to cut the pieces. From there they go to the "proofing board." This is where
the design is cut and any final finishing of the piece is done. In the photos
below, the design is routed into some scape wood so the design can refined and
perfected. At this point in the process, the material is unpolished, has
machining marks and is often covered in glue. |
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From here, the next step is to
route out the holes in the neck. This is done with our CNC (computer numeric
controlled) machine. This will allow for a perfect route, something impossible
by hand. |
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Here is the finished routing. The
neck is now ready to accept the shell and stone. |
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All Most
Done
Only a custom made truss rod cover
is left. The guitar has be refretted and set up by a master
craftsman. |
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All Done
The last step was a custom truss rod
cover. The cover is a bone dragon head made of two piece of pearl and then 3D
carved. |
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